Customizable Laboratory Two Roll Mill Mixing Electric Heating Rubber And Plastic Mixer
Application:
It is widely used in rubbers and plastics industry for polymer mixing, such as PVC, color master batch. It consists of roll, bearing, gap adjusting device, electric control system, safety device, etc.
ZL-3018 Two roll mill.pdf
How does the shearing effect of the rubber material occur? And who is the magnitude of the shear force related to?
The shearing effect is caused by the speed ratio of the front and rear rollers. The larger the speed ratio, the greater the shearing force.
Does the size of the roller distance affect the shearing effect of the rubber compound and the rubber mixing effect?
For the same machine, the speed ratio and the linear speed of the roller are fixed, and the speed gradient can be increased by reducing the roller distance, thereby increasing the shearing effect on the rubber compound. Such as the thin-through plasticizing of raw rubber, this is the truth. When the velocity gradient value is large, the effect of rubber mixing is good, especially for breaking and plasticizing. However, when the energy required for shear deformation of the rubber material increases, the temperature of the rubber material rises, so it is necessary to strengthen the cooling.
Technical parameters:
| | | | | | | | | |
| Roll Hardness | HRC 50 ~ 60 |
| Temperature Accuracy | ± 2 ℃ (we adopt the high accuracy PID micro computer controller) | Model | | ZL-3018-76 | ZL-3018-120 | Zl-3018-160 | ZL-3018-200 | Zl-3018-230 | Zl-3018-300 | ZL-3018-400 | | Diameter of roll | mm | 76 | 120 | 160 | 200 | 230 | 300 | 400 | | Length of roller face | mm | 300 | 350 | 350 | 500 | 650 | 650 | 900 | | Mixing Capacity | kg | 0.002-0.6 | 0.002-2 | 0.002-2.8 | 0.002-5 | 0.005-10 | 1-15 | 5-30 | | Front roll surface speed | rpm | 19 | 19 | 19 | 19 | 19 | 19 | 19 | | Friction ratio | | 1:1.30 | 1:1.35 | 1:1.35 | 1:1.35 | 1:1.27 | 1:1.27 | 1:1.27 | | Roll gap range | mm | 0-3 | 0-6 | 0-6 | 0-8 | 0-12 | 0-12 | 0-15 | | Driving Power | KW | 1 | 1.5 | 2.2 | 7.5 | 11 | 30 | 37 | | Heating Mode | Electricity heating , Oil Heating ( option) | | Cooling Mode | Water Cooling ( option) | | Roll Temperature | Room temperature -- 300℃ | |
| Safety device | It have 6 safety buttons and safety guard is option |
| Machine weight | kg | 160 | 460 | 660 | 860 | 1960 | 2960 | 3800 |
| Overall dimension | mm | 1100x400x1180 | 1100x550x1380 | 1200x650x1380 | 2200x750x1380 | 2200x950x1580 | 2600x950x1580 | 5295x1789 x170 |
| Power | 380V 3 phase 50-60hz |
Advantage Service:
1. We have R&D, designing department which can not only provide technological machines but also can satisfy special customized needs of our clients.
2. Over 50 years’ manufacturing experience, advanced machine and sophisticated handcraft.
3. There are TWO laboratories in our factory: Environmental laboratory and Physical laboratory.
4. Our factory have adequate stock monthly, which can meet customers’ urgent needs.
5. Annual sales over 1,000,000USD; 30,000㎡manufacturing base, equipped with 120 technicians, we are capable to take large budget project.
Technical Support:
1. SUS Stainless plate is cut by advanced leaser machine which can ensure accuracy; All machine appearance is anti-rust electrostatic painting;
2. Imported electronic components: ABB/Siemens/Panasonic/Saginomiya/Danfoss/Emkarate/Omron and imported compressor:BOEK/TECUMSEH, which can keep the machine’s service life over 10 years.
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